ElectroAnt specializes in lithium battery manufacturing in Jaipur, providing reliable lithium-ion battery packs for electric vehicles, e-rickshaws, solar systems, inverters and customized applications. Our battery manufacturing process focuses on cell quality, accurate assembly, BMS integration, safety testing and long-term performance.
At ElectroAnt, our lithium battery manufacturing process is designed to deliver safe, reliable and high-performance battery packs. We carefully select cells, perform cell testing and sorting, assemble battery modules, integrate the BMS and conduct load and capacity testing before dispatch.
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Incoming cells are kept in temperature chambers and tested. Cells are sorted using automated resistance grading. Any cell varying by more than 0.5mΩ or 5mAh is rejected to prevent imbalance.
Cells are housed in fire-retardant cell holders. We use pneumatic micro-spot welders to weld high-purity pure nickel strips. This creates solid, vibration-proof joints with zero heat damage to the cells.
A Battery Management System (BMS) with active cell balancing is integrated. The BMS is programmed to monitor individual cell strings, protecting the pack from overcharging, deep discharge, and short circuits.
The welded cell core is wrapped in thick, high-temperature barley paper and insulated epoxy sheets. It is then sealed inside heavy-duty, waterproof (IP65/IP67) sheet-metal or polycarbonate cases with EVA anti-vibration shock absorbers.
Every assembled pack undergoes full load stress tests, checking voltage drop curves under 1C/2C discharge rates. Pack temperature is monitored via thermal imaging cameras to ensure no hot-spots occur.
Once a battery pack passes our strict load tests, it is certified and marked with its unique barcode and performance log, packed in protective bubble sheets, and dispatched with its product warranty card.
Our batteries are designed to meet stringency regulations for light electric vehicles and stationary power backups, ensuring peace of mind, high energy density, and structural safety during thermal challenges.
ElectroAnt is a lithium battery manufacturer in Jaipur offering customized lithium-ion battery solutions for electric scooters, e-rickshaws, solar systems, inverters and other energy applications. Our battery packs can be configured according to voltage, capacity, dimensions and application requirements.
We manufacture custom lithium battery packs according to application requirements. Our team can configure battery voltage, Ah capacity, cell chemistry, BMS specifications, enclosure design and connector requirements for different EV and energy-storage applications.